We have work accomplished in a variety of industrial segments, providing solutions for a wide range of industrial applications. The Representative list of applications undertaken by IAG include:
| S.No | Project / Application | Client | Scope / Brief Features |
|---|---|---|---|
| 1. | DCS Panels for Sugar Refinery Plant (Indonesia) | SPRAY Engineering Devies Ltd | Siemens (PCS 7) DCS system with one server and 5 clients, web server, 3rd party intergration. |
| 2. | Test –Bed of up-to 500MW TG | Bharat Heavy Electrical Ltd. (BHEL) | Replacement of Old MG set Technologies to latest state of art Siemens makes Digital DC Drives (47Nos). Conversion of Old Control system to PC Based SCADA Systems (6Nos) |
| 3. | Engery Management System | Max India Ltd, Gates India ltd | Design, Supply, Installation & Commissioning of PLC and SCADA based Automation system for 132 KV switchyard including energy auditing, report generation etc. |
| 4. | PLC, HMI based Automation System for Brackish Water Desalinization (Water Treatment) | S.R.Paryavaran | Design, Supply, Installation & Commissioning of automation system with drive panels for export consignment. |
| 5. | Test-bench for over speed balancing Tunnel (OSBT) up-to 500MW Rotor | Bharat Heavy Electrical Ltd. (BHEL) | Replacement of Old MG set Technologies (7MW power) to Latest State of art siemens makes Digital DC Drives. Conversion of Old Control system to New Control desk with Siemens Touch Panel. |
| 6. | Redundant PLC, SCADA with ES and OS based Automation System for Boilers | Cheema Boiler | Design supply, software development & commissioning of PLC & SCADA system for Boiler. End Customers – Reliance group, Bajaj group, Bharat Starch |
| 7. | Automation of Arc Furnace (10T) | Bharat Heavy Electrical Ltd. (BHEL) | Siemens Digital DC Drive (6RA70) based Automation of electric furnace arc control system for electric arc furnace 10 ton/15ton. Controlling the Arc of furnace with sensing of Current and Voltage of Electrode system. First time development of system for such application with general purpose Siemens DC drive. |
| 8. | PLC, HMI based control panel for Mechanical & Hydraulic presses upto 10,000 TON. | ISGEC, Rasandik Engineering Industries Ltd. | PLC and HMI panels & VFD panels for 500 TON to 10,000 TON Presses. |
| 9. | Automation of ESR Furnace | Bharat Heavy Electrical Ltd. (BHEL) | S7-300 PLC and SCADA based Automation of ESR (electro slag remelting furnace) 50ton for refine high quality steel for nuclear, power and space generating equipments. India’s largest ESR plant. World’s 2nd running plant with cyclo converter system Make- leyboldGermany |
| 10. | GENOP based D.G. Synchronization Panel | Parveen Industries Ltd. | Design, Supply, Installation & Commissioning of D.G. Synchronization panel with Siemens S7 300 PLC & GENOP |
| 11. | ID/FD fans for HGU Unit | IOCL Panipat | Installation of SCADA system having S7-300 PLC & redundant system |
| 12. | VFD Panles for BOPP Film Line (CAMPFINDER) | Max India Ltd. | Design, Supply, Installation & Commissioning of SCADA system with PLC and VFD panels with Siemens Master drives BOPP line (plastic industry) |
| 13. | Siemens S7 200 PLC system for Sugar Industry | Rana Sugar, A.B. Sugar | Design, Supply, Installation & Commissioning of PLC Systems for Sugar processing plant. |
| 14. | L.T.Panels for Test bed. | Bharat Heavy Electrical Ltd. | Design, Supply, Installation & Commissioning of LT panels having 5000A ACB’s with 5000A bus coupler for 8000MW test board |
| 15. | M.C.C. Panels for Agro Industries | Saraswati Agro Chemicals | Design, Supply, Installation & Commissioning of MCC panels with VFDs, Star delta starters & swithgear for various machines |
| 16. | Climate control system for green house | Field Fresh Ltd | Installation & Commissioning of automation system to control temperature and humidity etc |
| 17. | PLC and HMI based Control panles for Biscuit Manufacturing machinery | Mangal machines Pvt. Ltd. | Design, Supply, Installation & Commissioning of Automation system with PLC, HMI and VFD for applications of dough mixer, rotary conveyor and moulder in food processing industry |
| 18. | PLC & HMI based automation system for Hurman Line | D.C.M. Ropar | Design, Supply, Installation & Commissioning of PLC & HMI based automation system for Hurman Line |
| 19. | DC Drive Panel for banbury mixer | Ralson India ltd. | Design, Supply, Installation & Commissioning for DC Drive (1500A) for Mixer application in rubber industry |
| 20. | PLC and HMI based automation system for banbury mixer | Gates India ltd | Design, Supply, Installation & Commissioning of Automation system based on Siemens S7 300 PLC & 1500A DC drive panel for banbury mixer application |
| 21. | S-5 PLC to S-7 PLC Conversion | Phillips Ltd, Max India Ltd, Trident Group, Gates India ltd. | Conversion / Upgradation of Old Siemens S-5 series PLC to new S-7 series PLC in various machines & applications |
| 22. | PLC & SCADA based automation system for CLO2 plant | Ruchira Paper Ltd. | Design, Supply, Installation & Commissioning of PLC system along with SCADA sytem for CLO2 plant for paper industry |
| 23. | Extruder for gum | Wrigley India, Baddi | Extruder control system along with automatic width control of gum machine with laser sensors |
| 24. | PLC & Servo drive based automation system for Cut to length application | Guru Amar Indsutry | Design, Supply, Installation & Commissioning of Cut to length automation application for Liminates industry |
| 25. | PLC based thyistorised heater control panels for curving oven | Krishna Engineering Works | Design, Supply, Installation & Commissioning of Automation for controlling temp on curving oven. |
| 26. | Two Drum Winder Application | Trident Group, Abhishek Industries Ltd. | Design, Supply, Installation & Commissioning of DC Drive system with Tech. software for 2 drum winder application in paper plant. |
| 27. | Soft Starter (upto 315KW) Panel for pump & fan application | Vardhman Yarns | Supply, installation & Commissioning of 200 KW & 315KW soft starter panel SIRIUS 3RW44 complete with all auxiliary system. |
| 28. | 4.2 MW Power Plant Boiler & Turbine | M/s CMJ Breweries Private Ltd. | Supply & Commissioning of Redundant PLC & SCADA system. |
| 29. | Compressor Automation | M/s ViratEngineers & Consultant ( End customer M/s Tiger Breweriy, Nepal) | Design, Engineering, Supply &commissioning of PLC & Drive control panel |
| 30. | Automation of turn table | M/s TigakshMetallics Pvt. Ltd. (Supermax) | Design, Engineering, Supply & commissioning of PLC & Drive panel |
| 31. | Water Distibution | M/s Sky Lark, Industry | Design, Supply, installation, testing & commissioning of PLC, SCADA & level sensor system with GPRS wireless modem for Mohali water works |
| 32. | Rolling mill/ Continuous Galvanizing line | M/s RollconEngg. Co. ( End customer M/s Luxmi Metal, Bangalore) | Design, Engineering, Supply & commissioning of PLC & Drive panel for CGL line automation |
| 33. | Power Generation/ Gassifier. Slovakia. | M/s CPW Works Pvt. Ltd. | Design, Engineering, Supply & commissioning of Electrical control panel, PLC & Drive for 1200T Gassifier. |
| 34. | Low Temperature Evaporator Module | M/s Spray Engineering & Pvt. Ltd. | Design, Engineering, Supply & commissioning of PLC, Drive & Process instruments. |
| 35. | Siemens S5 to S7 conversion. | M/s Wrigley India Ltd. | Design, Engineering, Supply & commissioning of PLC system on Jot Bosch Machine. |
| 36. | Rotary Cutter Automation | M/s Ruchira Paper Ltd. | Design, Engineering, Supply & commissioning of Rotary cutter automation with Simotion controller. |
| 37. | Cast Shop Plant Automation. | M/s ITC Limited, Baddi | Design, Engineering, Supply & commissioning of S7-400 PLC system for Cast Shop Plane Automation. |
| 38. | Soap Noodle Plant Automation. | M/s VVF Industries Limited. | Design, Engineering, Supply & commissioning of S7-400 PLC system for Shop Noodle Plane Automation |
| 39. | Cut to Length | M/s Bhagwati Steel, Dera Bassi | Design, Engineering &commissioning of Drive & PLC System. |
| 40. | Compressor Automation | M/s BARC, Mumbai | Design, Engineering & commissioning of Drive & Redundant PLC System. |
| 41. | Slitting line Automation | M/s BHEL, Jhansi | Design, Engineering & commissioning of Servo drive & PLC System. |
| 42. | 7500T Water Press | M/s BHEL Haridwar. | S5 to S7 Conversion. |
| S.NO | Customer | Type of Machine | Scope of Work |
|---|---|---|---|
| 1 | BHEL, Hardwar | Weingarten Notching Press | Conversion of Hydraulic gear system to electronic servo system with 840D CNC system and AC Drive system, change of ball screws, gearboxes etc. development of part program for Notching cycles for motor stampings. |
| 2 | HVF, Chennai | Retrofiting&Reconditing of VTC 1200, vertical machining centre | Complete Retroffing& Reconditioning with stripdown of m/c with insatllation of 840D CNC system, change of guideways bearings, ballscrews, motors, hydraulic system, reconditioning of ATC, APC, Change of lubrication system |
| 3 | BHEL, Hardwar | KOPP Milling Machine | Conversion of Tracer system to electronic servo system (840D CNC and AC Drive system) change to ball screw, & development of part program. |
| 4 | A.R.Gears, Faridabad | Skoda Machine | Retrofitting of conventional SCODA boring machine to PLC, HMI & servo drive and motor based |
| 5 | BHEL, Jhansi | Retrofitting & Reconditioning of S.B. CNC Lathe | Retrofitting & Reconditioning of S.B. CNC Lathe with 802D CNC system, PLC software development for all functions, geometric allignment& laser calibration of all axis, Change of ball screw, coupling, hydraulic pump & retrofitting of turret. |
| 6 | BHEL, Trichy | Sacem CNC machine | Retrofitting with New 840Dsl CNC System, AC motors and drives in Spindle, X-axis, Y-axis, Z-axis, U-axis, B-axis and W-axis. |
| 7 | Swaraj combine | HMC -500 (HMT make) | CNC & drive |
| 8 | ISGEC | Horz. boring machine, Skoda | Drive and motors |
| 9 | Ordnance factory Kanpur | Vertical turret lathe | 810 d & drive + R/C & job prove out |
| 10 | DCW, Patiala | CNC Hobber , Pfautter make | Spindle drive installation |
| 11 | Turn-O-Mat Ludhiana | Vertical machining center Matsura | 802D CNC system & drives |
| 12 | HAL LucknowHAL Lucknow | Slant bed Lathe STC-35 , HMTSchaublin machining center | Servo drives / motorsFM CNC system installation |
| 13 | PPi, Bayer | Pesticides Process plant | Installation of Scada system with S7300 PLC & DC drives |
| 14 | ISGEC | Milling machine PM3 HMT | FEED drive/motor |
| 15 | Swaraj combine | Horizontal Machining Center | Redesigning & execution of guide support for ATC & reassembly |
| 16 | ISGEC | Horizontal boring machine Skoda | Drives and motors for feed & spindle |
| 17 | GoetzeBahadurgarh | AUTO ring splitting machine (Goetze, Germany) | 840D CNC with drive / motor for seven axes complete overhauling including change of cables, cabinets. |
| 18 | Ordnance Cable Factory (OLF Dehradun) | Deckle Maho CNC milling machine | Redesign of guide way system using latest linear motion guides for ATC movement |
| 19 | M/s Sahil , Batala | Vertical Turret Lathe | 802D CNC system & drive with panel |
| 20 | A.R.Gears,Ghaziabad | Servo system 611U for retrofitting of SKODA boring machine | Retrofitting of conventionalSKODA boring machine toPLC, HMI & servo drive andMotor based. |
| 21 | HVF OrdinanceFactory, Chennai | Chuckers CNC turning centre | Retrofitting using Siemens make spindlemotor, live tool motor and interfacing withFanuc CNC system. |
| 22 | HVF OrdinanceFactory, Chennai | Fellows 6 axis Gear Shaper Machine | Retrofitting of m/c with Siemens 840D CNC System, Change of motors, drives, PLC software development |
| 23 | HVF OrdinanceFactory, Chennai | Retrofitting & Reconditioningof VTC 1200, vertical machining centre | Complete Retrofitting & Reconditioning with strip down of m/c with installation of 840D CNC system, change of guide ways bearings, ball screws, motors, hydraulic system, reconditioning of ATC, APC, Change of lubrication system |
| 24 | ISGEC, Yamunanagar | Skoda CNC Horz. Boring machine | Complete Retrofitting of Skoda CNC Horz. Boring machine 7 axes with 840D CNC system |
| 25 | ISGEC, Yamunanagar | Berthiez CNC Horz. Boring machine | Complete Retrofitting of Berthiez CNC Horz. Boring machine 7 axes with 840D CNC system |
| 26 | CPW, Yamunanagar | Titan makeHorz. Boring machine | Complete retrofitting of Titan makeHorz. Boring machine 7 axes |
| 27 | CPW, Yamunanagar | VTL CNC | Retrofitting of VTL CNC with 802Dsl CNC system |
| 28 | CPW, Yamunanagar | Plano miller | Retrofitting of Plano Miller with 802Dsl CNC system |
| 29 | Hero Majestic, Ludhiana | CNC Lathe machine | Retrofitting of Hero Majestic CNC Lathe machine with 802Dsl CNC system |
| 30 | Steel Craft, Batala | HMC machine | Retrofitting of HMC with 60 tool magazine with 828 CNC system |
| 31 | Emson Gears, Ludhiana | SB CNC Lathe | Retrofitting of SB CNC lathe with 802Dsl CNC system |
| 32 | Swaraj Engines, Mohali | Dual head milling machine | Retrofitting of dual head milling machine with 802Dsl CNC system |
| 33 | Samarth Automotives, Mohali | Turn Mill Centre | Retrofitting of Turn Mill center with 828 CNC system |
| 34 | Emson Gears, Ludhiana | Cincinnati machine | Retrofitting of dual turret lathe machine with Siemens 828 CNC system having 4 axes |
| 35 | ISGEC, Yamunanagar | Berthiez machine | Retrofitting of Berthiez make Horizontal Boring machine (single bed for 2 machines) |
| 36 | Federal Mogul, Patiala | Takisawa TC-1 machine | Renovation of Takisawa TC-1 machine with 828 CNC system |
| 37 | Federal Mogul, Patiala | Open Bore machine | Renovation of Open Bore machine Takisawa TC-1 machine with 828 CNC system |
| 38 | Federal Mogul, Patiala | HIT 15-S machine | Renovation of HIT 15S machine with 828 CNC system (2nos.) |
| 39 | Federal Mogul, Patiala | Takisawa TK-2 machine | Renovation of Takisawa TK-2 machine with 828 CNC system |
| 40 | A.S.Precision | Lathe machine | Retrofitting of lathe machine with Siemens 828 CNC system |
| 41 | BHEL HEEP | Test-bench for Over Speed Balancing Tunnel (OSBT) up-to 500MW Rotor | Replacement of Old MG set Technologies (7MW power) to Latest State of art siemens makes Digital DC Drives. Conversion of Old Control system to New Control desk with Siemens Touch Panel. Order Value-4crore |
| 42 | BHEL HEEP | Re-conditioning and Retrofitting of Droop & Rein Copy-milling NC Machining Center (Model No. FS 130gke, Eco-Mill) | Re-conditioning and Retrofitting of Droop & Rein Copy-milling NC Machining Center with FIDIA Copy Milling CNC and Siemens Servo Drive and Motor system,Heidenhain Linear Scale |
| 43 | BHEL HEEP | Reconditioning of Copy Milling Machine (Cincinatti) | Conversion of Hydraulic gear system to electronic servo system with 810GA3 CNC system and AC Drive system, change of ball screws, gearboxes etc. |
| 44 | BHEL CFFP | RETROFITTING OF ELECTRIC ARC FURNACE | Siemens Digital DC Drive (6RA80) & S7-400 PLC based Automation of electric furnace arc control system for electric arc furnace 10 ton/15ton/VAD. Controlling the Arc of furnace with sensing of Current and Voltage of Electrode system. First time development of system for such application with general purpose Siemens DC drive. |
| 45 | KSW (BHEL HEEP) | PLC based thyistorised heater control panels for curving oven | Design, Supply, Installation & Commissioning of Automation for controlling temp on curving oven. |
| 46 | BHEL HEEP | Test –Bed of up-to 500MW TG | Replacement of Old MG set Technologies to latest state of art Siemens makes Digital DC Drives (47Nos). Conversion of Old Control system to PC Based SCADA Systems (6Nos) order Value-3crore |
| 47 | BHEL HEEP | Retrofitting of Peddinghaus make Flame Hardening machine | Retrofitting of Flame Harding Machine to S7-200 PLC, HMI & servo drive(S120) and Servo motor based. For Automatic temperature control of 1800 degree, we used Online non contact type radiation thermometer |
| 48 | BHEL HEEP | RETROFITTING OF HORIZONTAL BORERS (20NOs) | Retrofitting of conventional Horizontal Borers machine to S7-300 PLC, HMI & servo drive(S120) and motor based |
| 49 | BHEL HEEP | RETROFITTING OF VERTICAL BORERS(15Nos) | Retrofitting of conventional Vertical Borers machine to S7-300 PLC, HMI & servo drive(S120) and motor based |
| 50 | BHEL HEEP | KOPP Milling Machine | Conversion of Tracer system to electronic servo system (840D CNC and AC Drive system) change to ball screw, & development of part program. |
| 51 | BHEL HEEP | Weingarten Notching Press | Conversion of Hydraulic gear system to electronic servo system with 840D CNC system and AC Drive system, change of ball screws, gearboxes etc. development of part program for Notching cycles for motor stampings. |
| 52 | BHEL CFFP | Automation of ESR Furnace | S7-300 PLC and SCADA based Automation of ESR (electro slag remelting furnace) 50ton for refine high quality steel for nuclear, power and space generating equipments. India’s largest ESR plant. World’s 2nd running plant with cyclo converter system Make- leyboldGermany |
| 53 | BHEL HEEP | L.T.Panels for Test bed. | Design, Supply, Installation & Commissioning of LT panels having 5000A ACB’s with 5000A bus coupler for 8000MW test board |
| 54 | BHEL CFFP | 7500T Water Press | S5 to S7 Conversion with S7-400 PLC. |
| 55 | BHEL HEEP | Cut to Length | Design, Engineering &commissioning of Drive & PLC System |
| 56 | BHEL HEEP | Retrofitting of Batliboi Knee type CNC milling machines (Model No. BFH-15) | Retrofitting of with 810GA3 CNC and Siemens Servo Drive and Motor system,Heidenhain Linear Scale |